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The Need for Accelerated Concrete Curing

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The hydration process of Ordinary Portland Cement (OPC) within concrete is accelerated with elevated temperature curing. Background research has highlighted that existing heating systems, such as steam curing, used for accelerating early age concrete strength development within precast concrete plants, rarely achieve the optimum curing temperature or the rate of heating and cooling specified in national standards and codes of practices.

The consequent rapid strength gain of concrete has many advantages in the concrete manufacturing industry, such as the increased production and rapid turnover of products in precast plants. In addition, the accelerated gain in concrete maturity with high temperature curing facilitates in-situ concrete construction during low ambient temperatures.

With regard to curing at elevated temperatures, standards and codes recommend maximum curing temperatures, and maximum rates of heating and cooling. In addition, there are also recommended delay periods prior to the heating of the early age concrete, which minimise the impact on quality of the concrete as a result. It has been found that many of the existing curing techniques could not match the required control of heating stipulated in the standards, nor the optimum recommended temperatures. By conducting heat directly into early age concrete at the specified rates and curing temperature using Inditherm's CPT, production efficiency can be maximised, optimising mould usage and producing concrete of an improved quality.

The use of a CPT heat source, conducting heat directly into the concrete, also enables users to optimise the concrete mix design by reducing typically high cement contents and reducing the excessive use of admixtures.

Fig 1 - Illustrating the increased compressive strength when using the Inditherm system.

Graph illustrating the increased compressive strength obtained when using the Inditherm concrete curing system

Click here to find out more about Inditherm's developments in innovative Low Voltage Systems for Accelerated Concrete Curing >>

 

Accelerated concrete curing blanket using Inditherm's carbon-based conductive polymer technology (CPT).
Accelerated concrete curing blanket using Inditherm's carbon-based conductive polymer technology (CPT).